Sumo Robot

His name is Pablo Escrowbar. A 3.5kg Bluetooth sumo robot built for competitions.

the hardware

  • ESP32
  • 24V battery pack, which is probably too much, and it almost set my schoolbag on fire
  • Two buck converters: 12V for the motor drivers, 5V for the ESP32
  • Two BTS7960 motor drivers
  • Two high torque, low speed motors on custom welded brackets
  • Chassis made of aluminium sheets, with a front scoop welded at 40°

how it's controlled

Bluetooth, using a generic app that's basically a keypad sending integers and updating booleans. The range is fine but it has pairing issues, it worked about 4 times out of 10, which makes it a hassle to use competitively.

what went wrong

There's no overcurrent protection and no fuse, and there should have been. We ruined the battery about 4 times. Testing was mostly ramming it into a box, a wall and my own foot, and for the first 10 tries it didn't turn back on afterwards. It took a month and a loss at a competition from battery failure to fix it.

if i build the next one

  • Redesign the chassis with a heavier core
  • Auto-targeting
  • A flipper in the slope
  • A battery with a BMS
  • A custom app with commands for spinning and dashing